Out of the Ordinary Projects

Airstream Repair and Renovation Day 3

I hit the ground running today.  Chris went in and washed down all the dirty wheel wheels, walls and ceilings, removed double stick tape residue (her pet peeve), then sanded every surface that needed to be primed and painted.  While she was doing that, I repaired the futon frame which required some new wood on one end and the sliding mechanism was not working properly either.  After getting that structurally sound once again, I match stained the new wood parts, then applied sealer, sanded it, and added a coat of varnish.  This is now ready for Chris to apply some fabric to the leading edge of the frame which she will do tomorrow.   Checking on her progress, I was pleased to see she had all the surfaces sanded and primed by lunch time….no small feat since there is a lot of cut in work which slows one down.   After lunch, I tackled the remaining structural detail at the back of the trailer to accommodate the new toilet and worked on the bumper detail as well.  Chris came back out later in the afternoon and got the entire inside top coated with a beige eggshell paint.   What a difference a coat of paint can make!  Just as a side note….Chris has painted through about 25 gallons of paint in the past 3 months and she is totally sold on the Coventry brand….we get it at Jacksonville Paint and Decorating or BLP….there’s locations around the south.  They sell to mainly contractors, but will sell to the public.

Airstream Repair day3 001 Airstream Repair day3 004

By MC Ken on September 28, 2009 | Out of the Ordinary Projects | A comment?

Airstream Repair and Renovation Day 2

Today, with everything that was touching the floor out of the way, I installed the laminate flooring.  I used an acrylic urethane glue, very aggressive and you have to work quickly with it, but it holds the floor great.  There was lots of cutting to make the boards fit around the curved front of the trailer , the wheel wells and the lavatory area, but all in all the entire floor went down in about 7 hours.  You probably are thinking we are doing this project a little backwards, but remember that we don’t have all the necessary new parts yet like the toilet and water heater, and while I have an extra pair of hands to help, I need to keep the project going full speed.  Typically, I would not put the flooring in until all the painting was done and alot of the cabinetry finished and installed.

Airstream Repair Floor half done Airstream Repair finished floor trailer back Airstream Repair   Finished floor  trailer front

Airstream Repair and Renovation Day1

I spent the first half of the day making a list of priority.  Since I have to turn this job around so fast, I can’t afford to get bogged down on some things that could wait to be tweaked after hunting season is over.  I worked up a material list, went to Lowes, and got my sweetheart wife to start cleaning out the leftover trash from the cabinets.  Chris also pulled up all the carpet, removed the futon and sofa cushions,  a bunch of the beyond repair damaged woodwork,  the dinette, refrigerator, and water heater.   Now I can see how extensive the damage is in the floor and where we  will need to cut new parts for some of the partitions.   I removed the sink from the lavatory, some of the old pipes, the kitchen sink and counter, and was able to set a good workable plan for both Chris and I to be working at the same time without getting in each others way.

Airstream Repair gutted day 1   front

Airstream Repair gutted day 1

While the inside of the RV has definitely had some wear and tear over the years, the outer shell is in very good shape for the most part.  A future consideration for this unit would be to replace all the windows as the ones presently are not energy efficient and the operational hardware is mostly not working well.

Airstream Renovation and Repair

So along came a rush job that needed to take precedence over the conference media center I’ve been working on.  A good friend bought a 24′ 1965 Airstream travel trailer and wanted it to be repaired and renovated for the coming hunting season….hunting as in wild hogs in So. Carolina. Hmmm….anyway…his desire was to keep as much of the original woodwork, cabinetry  and look of the trailer realizing that there was going to be a good bit of repair and some up-to-date creature comforts that were necessary.   First on the agenda is to replace the toilet…our friend is a kingsized guy (in stature and heart) and the floor was already rotten in the lavatory area.   He also had a good amount of laminate strip flooring left over from a previous upgrade on his condo and wanted me to take up the old carpet and tile and use the flooring throughout.  I had to take out the lavatory sink to give more room around the toilet, but will do a new sink area in the kitchen which will be adequate for such a small space.  I took out the dinette (old 2 seat set from McDonalds and a prior fix up) and will replace the refrigerator .  I removed some of the old cabinetry as it was unrepairable, as well as the front futon/sofa and the pull out bed.  The owner has ordered a new mattress custom made to fit this space as it it not a standard size.   I think a good cleaning of the front sofa cushions is all that is needed.  There will have to be extensive plumbing and electrical work done, as well as repair of windows,  screens, varnishing some of the existing repaired cabinetry, and interior painting.  The back bumper is pretty rusty so I hope to get that cleaned up and repainted.  I have a time line of about 12 days to get it ready ( I will be out of town for 5 of those days) with the agreement that I can “fine tune” some things after hunting season is over.  Here a few “before” photos.

Airstream Repair and shop photos 009 Airstream Repair and shop photos 011

Airstream Repair and shop photos 010 Airstream Repair and shop photos 014