Out of the Ordinary Projects

Punch list day.  This was the day (actually I spent nearly 2 full days) I focused on getting as many of the little details wrapped up.  The gas line has been installed and tested as has the electrical/plumbing systems.   The smoke detector and fire extinguisher are in there proper places.  Chris made a shower curtain to fit the tub (challenging because of the double curves to work around), and the step and bumper got a coat of paint.  The new sky lites are installed, the floor is mopped and the owner has a new coffee maker ready to go.   This has been a fun but challenging project and all and all it went really well.  So well in fact, I wouldn’t mind doing another RV.  The owner came out today to take it on it’s first weekend out and I am eager to know how well he and the trailer do this first time.  I spoke to him shortly after he left to see how it was handling on the road and he gave a good report

.

The holding tank finally arrived and today after making two custom brackets, I got it attached to the underside of the RV.  Don’t you just love projects you have to do on your back underneath something?   Getting it in place allowed me to finally set the toilet and finish all the work in the lavatory area.  Chris spent a good part of the day sewing curtains for all the windows  and a privacy curtain for the lavatory area.   I finished the repair and refinishing on the couch frame and underneath storage after discovering some of the parts were missing.  I couldn’t figure out why it wasn’t going back in like it should when I realized some key pieces were not there, so I had to make  some parts to replace those.  I took apart the folding table and found it was not repairable, so built a new improved model.  This folds up and slides in a tidy pocket alongside the couch.  The mattress arrived for the bed, as did one of the sky lites.  We are down to the final punch list and the owner and I are getting excited to see it all done and ready to go.

Wow, the list is getting shorter as we complete each task for the renovation and repair of this RV.  Painting is coming to a completion with the inside of the closets and cabinets now finished.  The woodwork around the toilet is in place, primed, sanded and painted.  The service doors are in place and remaining woodwork has been put up on the bench for repair and refinishing. You can see from the second photo how rough the finish is on the couch frame/cabinet.  I’ll need to reinforce some of the structure on this piece, then sand, stain, seal, and top coat the wood.

I’m working again today on the woodwork around the toilet, repairing the bottoms of the upper cabinets while Chris begins priming the remaining areas that need to be painted.  The woodwork requires alot  tedious cutting and fitting as each piece is different. The new gas tanks are here as well as some additional fixtures the owner brought over.  We find it challenging to work in such  a small space without getting into each others way.  I’ve also been busy with the caulking gun, sealing up any cracks and joints that may be a problem for moisture.  I always caulk any edges where water may seep in or cracks where dirt can be a problem.  For any beginners with using caulk, use a wet rag to wipe it down, the caulk will stay in the crack, but be removed from the adjoining surfaces leaving a nice clean sealed joint.

Now on the final stretch to finish this RV before Friday afternoon, this is the day for plumbing and wiring.  This is challenging work because of the tight spaces everything has to fit into.  I serviced the ac unit and put that back in place and also installed a nice light above the mirror above the toilet.  I straightened up the wiring harness for an outlet and switch  by the door, and installed new locks in the hatches and entry door.  Everything electrical is working properly once again.  The owner has just informed me that the holding tank he ordered will not arrive until Mon. of next week so much to his disappointment, he will not be taking the trailer on Fri.  This is not so good for him, but good for us as it gives us more time to address some of the problems that would have had to wait until later.  Onward.

This is the last day I will be working on the RV until next week.  I want to be able to have all the holes closed up so that in the event it rains while I’m away from this project, I won’t have to worry about leaks.  I installed the new hot water heater today, worked on the bumper area some, and put in the trim around the wheel wells.  The counter for the sink is built, sink set in place with the new faucet.  The refrigerator has arrived and is in place with the wooden end panel and cabinet doors below the sink refinished and hung.  Patches have been made to cover unneeded service ports and additional damaged partitions.  Urethane has been applied to the vanity top and shelf above the couch.  The owner has been by and is pleased with the progress thus far.

Well work is continuing at a break neck pace.  Today I installed the piece of obscure glass over the toilet area and then began the woodwork around the tub.  Chris reupholstered the front of the bed frame after I had repaired all the damaged parts on it.  I also refinished the cabinet doors and frame work below the bed frame.  Alot of the original mahogany paneling, partitions and cabinet doors is in pretty rough shape so I’m having to cut parts away and replace it with maple plywood which will be painted.  The “glory” work is done now, and we are entering the phase of doing alot of little puttery, time consuming jobs that are not as obvious as the new floor or paint job.  Never the less, it’s all part of the job, and when I turn this RV over to the owner I want to be able to say I did my best with the resources in hand.   Great craftsmanship is found not so much in the showy  big parts of a project, but in the little details that make everything else look wonderful and work smoothly.

I hit the ground running today.  Chris went in and washed down all the dirty wheel wheels, walls and ceilings, removed double stick tape residue (her pet peeve), then sanded every surface that needed to be primed and painted.  While she was doing that, I repaired the futon frame which required some new wood on one end and the sliding mechanism was not working properly either.  After getting that structurally sound once again, I match stained the new wood parts, then applied sealer, sanded it, and added a coat of varnish.  This is now ready for Chris to apply some fabric to the leading edge of the frame which she will do tomorrow.   Checking on her progress, I was pleased to see she had all the surfaces sanded and primed by lunch time….no small feat since there is a lot of cut in work which slows one down.   After lunch, I tackled the remaining structural detail at the back of the trailer to accommodate the new toilet and worked on the bumper detail as well.  Chris came back out later in the afternoon and got the entire inside top coated with a beige eggshell paint.   What a difference a coat of paint can make!  Just as a side note….Chris has painted through about 25 gallons of paint in the past 3 months and she is totally sold on the Coventry brand….we get it at Jacksonville Paint and Decorating or BLP….there’s locations around the south.  They sell to mainly contractors, but will sell to the public.

Today, with everything that was touching the floor out of the way, I installed the laminate flooring.  I used an acrylic urethane glue, very aggressive and you have to work quickly with it, but it holds the floor great.  There was lots of cutting to make the boards fit around the curved front of the trailer , the wheel wells and the lavatory area, but all in all the entire floor went down in about 7 hours.  You probably are thinking we are doing this project a little backwards, but remember that we don’t have all the necessary new parts yet like the toilet and water heater, and while I have an extra pair of hands to help, I need to keep the project going full speed.  Typically, I would not put the flooring in until all the painting was done and alot of the cabinetry finished and installed.

I spent the first half of the day making a list of priority.  Since I have to turn this job around so fast, I can’t afford to get bogged down on some things that could wait to be tweaked after hunting season is over.  I worked up a material list, went to Lowes, and got my sweetheart wife to start cleaning out the leftover trash from the cabinets.  Chris also pulled up all the carpet, removed the futon and sofa cushions,  a bunch of the beyond repair damaged woodwork,  the dinette, refrigerator, and water heater.   Now I can see how extensive the damage is in the floor and where we  will need to cut new parts for some of the partitions.   I removed the sink from the lavatory, some of the old pipes, the kitchen sink and counter, and was able to set a good workable plan for both Chris and I to be working at the same time without getting in each others way.

While the inside of the RV has definitely had some wear and tear over the years, the outer shell is in very good shape for the most part.  A future consideration for this unit would be to replace all the windows as the ones presently are not energy efficient and the operational hardware is mostly not working well.